Process media for metal removal operations.

Modern machining operations with defined and undefined cutting edges are characterised by machine tools with high feed rates and cutting speeds. For construction reasons demanding materials are used in increasing quantities.

As a developer and manufacturer of coolants BECHEM has offered high-performance cooling to this demanding market segment for decades. The BECHEM Avantin, Berucool and Berucut product series covers the whole range of water miscible and non water miscible coolants. The modern structure of these products ensures maximum efficiency for all operating conditions. In these conventional coolants either the cooling or the lubricating properties dominate, depending on their structure. Water and oil can be considered as the common base fluids.

With the new Berufluid coolant concept the company BECHEM is the pioneer of a new generation of lubricants: viscous water with its oily lubricating and excellent cooling properties forms the basis for a family of extremely high-performance products which are totally free of mineral oil and which provide the answer to the increasingly problematic issue of resources.

 
Process media for metal removal operations
5.1 Water miscible coolantsmore

The products of the proven water miscible and water soluble Avantin and Berucool product series are all tailored to particular requirements as a result of their special composition. The modern system structure of our water miscible and water soluble coolants is reflected in all operating conditions and delivers optimal performance.

Product Materials to be processed Process/Applications Properties
5.1.1 - Boron-free
Product BECHEM Avantin 251
  • Schleifen
  • Bohren
  • Fräsen
  • Drehen
Materials to be processedSteel, aluminium Process/ApplicationsGeneral to demanding cutting operations and grinding Properties
Product BECHEM Avantin 255
  • Automobilindustrie
  • Luftfahrtindustrie
  • lange Werkzeugstandzeiten
  • schaumarm
Materials to be processedAluminium, high-alloy steel Process/ApplicationsHighest metal cutting performance, powertrain Properties
Product BECHEM Avantin 261
  • Arbeitsplatzschutz
  • schaumarm
Materials to be processedSteel, aluminium, non-ferrous metals Process/ApplicationsAll-round processing in multi-metal-mix Properties
Product BECHEM Avantin 270
  • Korrosionsschutz
Materials to be processedNon-ferrous metal alloys, steel, cast iron, aluminium Process/ApplicationsAll-round processing in multi-metal-mix Properties
Product BECHEM Avantin 400
  • Schleifen
  • Korrosionsschutz
Materials to be processedSteel Process/ApplicationsGrinding Properties
Product BECHEM Avantin 402
  • gutes Spülverhalten
  • schaumarm
  • Schleifen
Materials to be processedCast iron, steel Process/ApplicationsGeneral metal cutting and grinding operations, bright steel fabrication Properties
Product BECHEM Avantin 405
  • Schleifen
  • Fräsen
  • Drehen
  • Bohren
Materials to be processedCast iron, steel Process/ApplicationsGeneral metal cutting and grinding, thread milling Properties
Product BECHEM Avantin 407
  • Schleifen
  • Fräsen
  • Drehen
  • Bohren
  • lange Werkzeugstandzeiten
Materials to be processedMedium and high-alloy steel materials Process/ApplicationsGeneral metal cutting and grinding, thread milling Properties
Product BECHEM Avantin 408 M
  • Schleifen
  • Fräsen
  • Drehen
  • Tiefbohren
  • lange Werkzeugstandzeiten
Materials to be processedMedium and high-alloy steel materials Process/ApplicationsDemanding metal cutting operations, e.g. cylinder tube processing Properties
Product BECHEM Avantin 451
  • Automobilindustrie
  • Tiefbohren
  • Drehen
  • Fräsen
  • Honen
Materials to be processedCast iron, steel, aluminium, titanium Process/ApplicationsGeneral to demanding cutting operations, machining of engine blocks and cylinder heads, transmissions, pistons Properties
Product BECHEM Avantin 426
  • Automobilindustrie
  • Luftfahrtindustrie
  • lange Werkzeugstandzeiten
  • schaumarm
  • Arbeitsplatzschutz
Materials to be processedAlloyed steel materials, aluminium, non-ferrous metal alloys Process/ApplicationsGeneral metal cutting and grinding operations Properties
Product Berucool HM
  • Werkzeugherstellung
  • Schleifen
Materials to be processedHard metal alloys Process/ApplicationsGrinding, engraving Properties
Product BECHEM Avantin 4015
  • Bohren
  • Fräsen
  • Drehen
  • gutes Spülverhalten
  • Korrosionsschutz
  • schaumarm
  • hohe Belastung
Materials to be processedCast iron, steel Process/ApplicationsGeneral to demanding metal cutting operations and grinding, thread milling Properties
Product BECHEM Avantin 455
  • Automobilindustrie
  • Bohren
  • Fräsen
  • gutes Spülverhalten
  • schaumarm
  • Drehen
  • Honen
  • Tiefbohren
Materials to be processedAluminium, high-alloy steel Process/ApplicationsGeneral to demanding metal cutting operations, machining of engine blocks, cylinder heads, transmission housings, pistons Properties
Product BECHEM Avantin 438
  • Tiefbohren
  • Räumen
  • lange Werkzeugstandzeiten
Materials to be processedHigh-alloy steel, nickel alloys Process/ApplicationsDeep drilling, broaching, cylinder tube processing, demanding forming operations Properties
Product BECHEM Avantin 4409
  • Tiefbohren
  • Räumen
  • lange Werkzeugstandzeiten
  • Bohren
  • chlorfrei
Materials to be processedHigh-alloy steel, nickel alloys Process/ApplicationsDeep drilling, broaching, cylinder tube processing, demanding forming operations Properties
Product BECHEM Avantin 320 FF
Materials to be processed Process/ApplicationsGrinding of cylinder heads, crankshafts, camshafts, processing of gear casings, machining of engine blocks, production of clutch components Properties
Product BECHEM Avantin 331 FF
Materials to be processed Process/ApplicationsGeneral metal cutting and grinding processes Properties
Product BECHEM Avantin 255 FF
Materials to be processed Process/Applications Properties
Product BECHEM Avantin 420
  • Schleifen
  • Drehen
  • Bohren
  • Fräsen
  • Korrosionsschutz
  • gutes Spülverhalten
  • schaumarm
Materials to be processed Process/ApplicationsGrinding, Turning, Drilling, Broaching Properties
Product BECHEM Avantin 361 FF
Materials to be processed Process/Applications Properties
5.1.2 - Contains boron
Product BECHEM Avantin 3309
  • Tiefbohren
  • lange Werkzeugstandzeiten
  • Räumen
Materials to be processedHigh-alloy steel, nickel alloys Process/ApplicationsDeep drilling, broaching, cylinder tube processing, demanding forming operations Properties
Product BECHEM Avantin 331
  • Schleifen
  • gutes Spülverhalten
  • schaumarm
  • Fräsen
Materials to be processedCast iron, steel Process/ApplicationsGeneral metal cutting and grinding processes Properties
Product BECHEM Avantin 3332
  • Schleifen
  • Bohren
  • Fräsen
  • Drehen
  • gutes Spülverhalten
Materials to be processedCast iron, steel, aluminium Process/ApplicationsGeneral to demanding metal cutting operations and grinding Properties
Product BECHEM Avantin 338
  • Tiefbohren
  • lange Werkzeugstandzeiten
Materials to be processedHigh-alloy steel, nickel alloys Process/ApplicationsDeep drilling, broaching, cylinder tube processing, demanding forming operations Properties
Product BECHEM Avantin 341
  • Schleifen
  • Bohren
  • Fräsen
  • Drehen
  • gutes Spülverhalten
Materials to be processedCast iron, steel, aluminium Process/ApplicationsGeneral to demanding metal cutting operations and grinding Properties
Product BECHEM Avantin 361 I-N
  • Automobilindustrie
  • Fräsen
  • Bohren
  • Drehen
Materials to be processedCast iron, steel, aluminium Process/ApplicationsGeneral to demanding cutting operations, machining of motor blocks and cylinder heads Properties
Product BECHEM Avantin 361-1
  • Automobilindustrie
  • Arbeitsplatzschutz
  • gutes Spülverhalten
  • schaumarm
Materials to be processedSteel, aluminium Process/ApplicationsGeneral to demanding cutting operations Properties
Product BECHEM Avantin 310
  • Schleifen
  • Fräsen
  • Drehen
  • Bohren
  • gutes Spülverhalten
  • schaumarm
Materials to be processed Process/ApplicationsGrinding of cylinder heads, crankshafts, camshafts, processing of gear casings, machining of engine blocks, production of clutch components Properties

1)Value marked in grey indicates short term maximum temperature

All indications and values correspond to latest knowledge and do not represent any product specification.

5.2 Berufluidmore

Based on viscous water, the mineral-oil free coolant Berufluid combines the positive features of water-based systems and oil. Berufluid is used for cutting operations with defined and undefined cutting edges as well as for forming processes. In high-performance grinding operations an excellent material removal rate can be achieved which is neither possible with grinding oils nor with grinding solutions.

Product Materials to be processed Process/Applications Properties

1)Value marked in grey indicates short term maximum temperature

All indications and values correspond to latest knowledge and do not represent any product specification.

5.3 Non water miscible coolantsmore

BECHEM’s series of non water miscible products Berucut and Beruform is suitable for easy and demanding machining operations such as turning, drilling, milling, thread cutting, grinding, broaching and sawing. The cutting and grinding oils are tailored to the large variety of materials to be processed.

Product Materials to be processed Process/Applications Properties
5.3.1 - Cutting and grinding oils
Product Berucut 15
  • Tiefbohren
  • Schleifen
  • Korrosionsschutz
Materials to be processedCast iron, steel Process/ApplicationsEasy to medium-difficulty metal cutting operations, grinding, deep drilling, gear manufacturing Properties
Product Berucut SFO 7 HC
  • Werkzeugherstellung
  • Schleifen
Materials to be processedCast iron, steel, stainless steel, hard metal, titanium Process/ApplicationsHoning, grinding, engraving Properties
Product Berucut SCO 310
  • Automobilindustrie
  • Schleifen
  • Fräsen
  • Drehen
  • Bohren
Materials to be processedSteel, stainless steel Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding Properties
Product Berucut SCO 322
  • Automobilindustrie
  • Schleifen
  • Fräsen
  • Drehen
  • Bohren
Materials to be processedSteel, stainless steel Process/ApplicationsTurning, drilling, milling, thread cutting, tooth grinding and deep drilling Properties
Product Berucut SFO 205
  • lange Werkzeugstandzeiten
  • chlorfrei
  • Korrosionsschutz
  • gutes Spülverhalten
  • Automobilindustrie
  • Schleifen
  • Honen
Materials to be processedCast iron, steel, non-ferrous metals Process/ApplicationsHoning, grinding, finishing Properties
Product Berucut SCO 322 HC
  • Automobilindustrie
  • Schleifen
  • Fräsen
  • Drehen
  • Bohren
Materials to be processedSteel, titanium, stainless steel, non-ferrous metals Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding Properties
Product Berucut 10
  • lange Werkzeugstandzeiten
  • chlorfrei
  • Korrosionsschutz
  • Drehen
  • Bohren
  • Fräsen
Materials to be processedMachining steel, cast iron, aluminium, non-ferrous metal Process/ApplicationsHoning, grinding, finishing Properties
Product Berucut 22
  • lange Werkzeugstandzeiten
  • Bohren
  • Fräsen
  • Drehen
  • chlorfrei
  • Korrosionsschutz
Materials to be processedCast iron, steel, non-ferrous metals, aluminium Process/ApplicationsTurning, drilling, milling, grinding Properties
Product Berucut 32
  • chlorfrei
  • Korrosionsschutz
  • lange Werkzeugstandzeiten
  • Drehen
  • Bohren
  • Fräsen
Materials to be processedCast iron, steel, non-ferrous metals, aluminium Process/ApplicationsTurning, drilling, milling Properties
Product Beruform 5032 D
  • chlorfrei
Materials to be processedSteel, non-ferrous metals Process/ApplicationsTurning, drilling, milling Properties
Product Berucut XC 4015
  • Tiefbohren
  • gutes Spülverhalten
  • lange Werkzeugstandzeiten
  • chlorfrei
Materials to be processedSteel, stainless steel Process/ApplicationsDeep drilling (all methods), peeling, rolling, burnishing Properties
Product Berucut XC 2005
  • Werkzeugherstellung
  • Schleifen
  • Honen
  • chlorfrei
  • Gutes Rückstandsverhalten
  • schaumarm
  • gutes Spülverhalten
Materials to be processedCast iron materials, steel, stainless steel, titanium, hard metal Process/ApplicationsCast iron materials, steel, stainless steel, titanium, carbide metal Properties
Product Berucut XC 2105
  • Automobilindustrie
  • lange Werkzeugstandzeiten
Materials to be processedCast iron materials, steel, nonferrous metals Process/ApplicationsHoning, grinding, finishing Properties
Product Berucut XC 1010
  • Automobilindustrie
  • Schleifen
  • Fräsen
  • Drehen
  • Bohren
  • Korrosionsschutz
Materials to be processedSteel, stainless steel Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding Properties
Product Berucut XC 1122
  • Gewindeschmierung
  • lange Werkzeugstandzeiten
  • Korrosionsschutz
  • gutes Spülverhalten
  • hohe Belastung
Materials to be processedSteel, titanium, stainless steel, nonferrous metals Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding Properties
Product Berucut XC 4122
  • Automobilindustrie
  • Tiefbohren
  • Räumen
  • Werkzeugherstellung
  • Bohren
  • gutes Spülverhalten
  • Korrosionsschutz
  • Gutes Rückstandsverhalten
  • lange Werkzeugstandzeiten
Materials to be processedSteel, stainless steel, aluminum alloys, nonferrous metals Process/ApplicationsDeep drilling, peeling, rolling, burnishing, broaching, thread milling Properties
Product Berucut XC 2007
  • Werkzeugherstellung
  • Schleifen
  • Honen
  • chlorfrei
  • Gutes Rückstandsverhalten
  • schaumarm
  • gutes Spülverhalten
Materials to be processedCast iron materials, steel, stainless steel, titanium, hard meta Process/ApplicationsHoning, grinding, engraving Properties
Product Berucut XC 1022
  • Tiefbohren
  • Schleifen
  • Korrosionsschutz
Materials to be processedCast iron materials, steel Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, tooth flank grinding Properties
Product Berucut XC 1110
  • Schleifen
  • Drehen
  • gutes Spülverhalten
  • schaumarm
  • Gutes Rückstandsverhalten
  • Arbeitsplatzschutz
  • chlorfrei
Materials to be processedCast iron materials, steel Process/ApplicationsGrinding, simple metal cutting Properties
Product Berucut XC 5022
  • Räumen
  • Fräsen
  • lange Werkzeugstandzeiten
Materials to be processedSteel, stainless steel Process/ApplicationsVertical broaching, sawing, thread milling, cold massive forming Properties
Product Berucut XC 1015
  • Drehen
  • Fräsen
  • Tiefbohren
  • hohe Belastung
  • lange Werkzeugstandzeiten
  • schaumarm
  • gutes Spülverhalten
  • Luftfahrtindustrie
  • Medizintechnik
Materials to be processedSteel, stainless steel Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding Properties
Product Berucut XC 1115
  • Drehen
  • Fräsen
  • Tiefbohren
  • hohe Belastung
  • lange Werkzeugstandzeiten
  • schaumarm
  • gutes Spülverhalten
  • Luftfahrtindustrie
  • Medizintechnik
Materials to be processedSteel, stainless steel Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding Properties
Product Berucut RMO 822-8
  • chlorfrei
  • lange Werkzeugstandzeiten
  • Korrosionsschutz
  • Sägen
Materials to be processedSteel, stainless steel Process/ApplicationsVertical broaching, sawing, thread milling, cold massive forming Properties
5.3.2 - Broaching oils
Product Berucut RMO 244
  • Räumen
  • Fräsen
  • lange Werkzeugstandzeiten
Materials to be processedSteel, stainless steel Process/ApplicationsVertical broaching, sawing, thread milling, cold massive forming Properties
Product Berucut RMO TC 18 Package
  • Räumen
  • lange Werkzeugstandzeiten
Materials to be processedSteel, stainless steel Process/ApplicationsVertical broaching (ball tracks) Properties
Product Berucut RMO 35 ZF
  • Räumen
  • gutes Spülverhalten
  • lange Werkzeugstandzeiten
Materials to be processedSteel, stainless steel Process/ApplicationsTwist broaching (gears), internal broaching, external broaching, sawing, thread milling Properties
5.3.3 - Deep drilling oils
Product Berucut TBO 315
  • Tiefbohren
  • lange Werkzeugstandzeiten
Materials to be processedSteel, stainless steel Process/ApplicationsDeep drilling (all methods), peeling, rolling, burnishing Properties
Product Berucut TBO 422
  • Tiefbohren
  • lange Werkzeugstandzeiten
Materials to be processedSteel, stainless steel, aluminium, non-ferrous metals Process/ApplicationsDeep drilling, peeling, rolling, burnishing, broaching, thread milling Properties
Product Berucut TBO 622
  • Tiefbohren
  • Räumen
  • lange Werkzeugstandzeiten
Materials to be processedSteel, stainless steel, nickel alloys Process/ApplicationsDeep drilling (all methods), broaching, and thread milling Properties
Product Berucut TBO 315 ZF
  • Tiefbohren
  • gutes Spülverhalten
  • lange Werkzeugstandzeiten
  • Korrosionsschutz
Materials to be processedSteel, stainless steel Process/ApplicationsDeep drilling (all methods), peeling, rolling, burnishing Properties
5.3.4 - Minimum quantity lubricants
Product Berucut MQL-E 32
  • Fräsen
  • Drehen