Process media for metal removal operations.

Modern machining operations with defined and undefined cutting edges are characterised by machine tools with high feed rates and cutting speeds. For construction reasons demanding materials are used in increasing quantities.

As a developer and manufacturer of coolants BECHEM has offered high-performance cooling to this demanding market segment for decades. The BECHEM Avantin, Berucool and Berucut product series covers the whole range of water miscible and non water miscible coolants. The modern structure of these products ensures maximum efficiency for all operating conditions. In these conventional coolants either the cooling or the lubricating properties dominate, depending on their structure. Water and oil can be considered as the common base fluids.

With the new Berufluid coolant concept the company BECHEM is the pioneer of a new generation of lubricants: viscous water with its oily lubricating and excellent cooling properties forms the basis for a family of extremely high-performance products which are totally free of mineral oil and which provide the answer to the increasingly problematic issue of resources.

Process media for metal removal operations

5.1 Water miscible coolants

5.2 Berufluid

5.3 Non water miscible coolants

5.1 Water miscible coolantsmore

The products of the proven water miscible and water soluble Avantin and Berucool product series are all tailored to particular requirements as a result of their special composition. The modern system structure of our water miscible and water soluble coolants is reflected in all operating conditions and delivers optimal performance.

Product	Materials to be processed	Process/Applications	Properties
5.1.1 - Boron-free
Product BECHEM Avantin 251 schaumarm Arbeitsplatzschutz Schleifen Bohren Fräsen Drehen	Materials to be processedAluminum, Cast iron, Nonferrous metals, Steel	Process/ApplicationsGeneral to demanding cutting operations and grinding	Properties
Product BECHEM Avantin 255 schaumarm lange Werkzeugstandzeiten Automobilindustrie Luftfahrtindustrie	Materials to be processedAluminum, Nickel-base material, Steel, Titanium	Process/ApplicationsTurning, drilling, milling, deep drilling of aluminum alloys	Properties
Product BECHEM Avantin 402 Schleifen Korrosionsschutz	Materials to be processedCast iron, steel	Process/ApplicationsGeneral metal cutting and grinding operations, bright steel fabrication	Properties
Product BECHEM Avantin 455 lange Werkzeugstandzeiten Bohren Fräsen Sägen Drehen Tiefbohren Räumen Werkzeugherstellung	Materials to be processedAluminum, Nonferrous metals, Steel, Titanium	Process/ApplicationsGeneral to demanding metal cutting operations, machining of engine blocks, cylinder heads, gearbox housings, pistons	Properties
Product BECHEM Avantin 255 FF schaumarm lange Werkzeugstandzeiten Automobilindustrie Luftfahrtindustrie	Materials to be processedAluminum, Nickel-base material, Steel, Titanium	Process/ApplicationsTurning, drilling, milling, deep drilling, automotive, forming	Properties
5.1.2 - Contains boron
Product BECHEM Avantin 331 schaumarm einstellbare Viskosität Schleifen Bohren Fräsen Drehen Automobilindustrie	Materials to be processedAluminum, Cast iron, Steel	Process/ApplicationsGeneral metal cutting and grinding processes	Properties
Product BECHEM Avantin 338 schaumarm lange Werkzeugstandzeiten Bohren Tiefbohren Automobilindustrie	Materials to be processedHigh alloyed steels, Nickelbase material	Process/ApplicationsDeep drilling, broaching, cylinder tube processing, demanding forming operations	Properties
Product BECHEM Avantin 361 FF Bohren Fräsen Drehen Automobilindustrie	Materials to be processedAluminium alloys, Cast iron, Nonferrous metals, Steel	Process/ApplicationsTurning, drilling, milling, sawing, motor manufacturing, die-cast processing, chassis components	Properties
Product BECHEM Avantin 331 FF gutes Spülverhalten Schleifen Bohren Fräsen Sägen Werkzeugherstellung Korrosionsschutz Gutes Rückstandsverhalten	Materials to be processedAluminium alloys, Cast iron, Low alloyed steels	Process/ApplicationsGeneral metal cutting and grinding operations, machine construction and toolmaking	Properties

¹⁾Value marked in grey indicates short term maximum temperature

All indications and values correspond to latest knowledge and do not represent any product specification.

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5.2 Berufluidmore

Based on viscous water, the mineral-oil free coolant Berufluid combines the positive features of water-based systems and oil. Berufluid is used for cutting operations with defined and undefined cutting edges as well as for forming processes. In high-performance grinding operations an excellent material removal rate can be achieved which is neither possible with grinding oils nor with grinding solutions.

Product	Materials to be processed	Process/Applications	Properties
Product Berufluid AL 1004 Arbeitsplatzschutz lange Werkzeugstandzeiten Bohren Fräsen Drehen Automobilindustrie Luftfahrtindustrie Korrosionsschutz	Materials to be processedAluminium, titanium, steel	Process/ApplicationsTurning, drilling and milling, produces excellent surfaces	Properties
Product Berufluid NE 1003 schaumarm Arbeitsplatzschutz Schleifen Bohren Fräsen Sägen Drehen Werkzeugherstellung	Materials to be processedLow alloyed steels, Nonferrous metals	Process/ApplicationsGeneral metal cutting and grinding operations	Properties
Product Berufluid AS 1006 hohe Belastung schaumarm lange Werkzeugstandzeiten Bohren Automobilindustrie Korrosionsschutz	Materials to be processedAluminum, Cast iron, Steel	Process/ApplicationsGeneral metal cutting and grinding operations	Properties
Product Berufluid AS 1008 Arbeitsplatzschutz lange Werkzeugstandzeiten Bohren Fräsen Drehen Automobilindustrie Luftfahrtindustrie Korrosionsschutz	Materials to be processedAluminum, Steel, Titanium	Process/ApplicationsDrilling turning, milling, optical components, control and regulation technology	Properties
Product Berufluid ST 2003 schaumarm einstellbare Viskosität Medizintechnik Automobilindustrie Luftfahrtindustrie	Materials to be processedCast iron, Nickel-based alloys, Steel, Titanium	Process/ApplicationsGeneral metal cutting operations, grinding	Properties

¹⁾Value marked in grey indicates short term maximum temperature

All indications and values correspond to latest knowledge and do not represent any product specification.

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5.3 Non water miscible coolantsmore

BECHEM’s series of non water miscible products Berucut and Beruform is suitable for easy and demanding machining operations such as turning, drilling, milling, thread cutting, grinding, broaching and sawing. The cutting and grinding oils are tailored to the large variety of materials to be processed.

Product	Materials to be processed	Process/Applications	Properties
5.3.1 - Cutting and grinding oils
Product Berucut 15 Schleifen Tiefbohren chlorfrei Korrosionsschutz	Materials to be processedCast iron, Steel	Process/ApplicationsEasy to medium-difficulty metal cutting operations, grinding, deep drilling, gear manufacturing	Properties
Product Berucut SFO 7 HC gutes Spülverhalten schaumarm Schleifen Honen chlorfrei Werkzeugherstellung Gutes Rückstandsverhalten	Materials to be processedCarbide, Cast iron steel, Stainless steel, Steel, Titanium	Process/ApplicationsHoning, grinding, engraving	Properties
Product Berucut SCO 310 Schleifen Bohren Fräsen Drehen Automobilindustrie Korrosionsschutz	Materials to be processedSteel	Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding	Properties
Product Berucut SCO 322 hohe Belastung gutes Spülverhalten lange Werkzeugstandzeiten Schleifen Bohren Fräsen chlorfrei Automobilindustrie	Materials to be processedCast iron, Steel, Non-ferrous metals	Process/ApplicationsTurning, drilling, milling	Properties
Product Berucut SCO 322 HC hohe Belastung gutes Spülverhalten lange Werkzeugstandzeiten Bohren Fräsen Drehen chlorfrei Automobilindustrie	Materials to be processedNon-ferrous metals, Stainless steel, Steel, Titanium	Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding	Properties
Product Berucut 10 lange Werkzeugstandzeiten Bohren Fräsen Drehen chlorfrei Korrosionsschutz	Materials to be processedAluminum, Cast iron, Non-ferrous metals	Process/ApplicationsHoning, grinding, finishing	Properties
Product Berucut 22 lange Werkzeugstandzeiten Bohren Fräsen Drehen chlorfrei Korrosionsschutz	Materials to be processedAluminium alloys, Copper alloys, Steel alloys	Process/ApplicationsTurning, drilling, milling, grinding	Properties
Product Berucut 32 lange Werkzeugstandzeiten Bohren Fräsen Drehen chlorfrei Korrosionsschutz	Materials to be processedAluminum, Cast iron, Copper, Steel	Process/ApplicationsTurning, drilling, milling	Properties
Product Berucut XC 4015 Tiefbohren gutes Spülverhalten lange Werkzeugstandzeiten chlorfrei	Materials to be processedSteel	Process/ApplicationsDeep drilling (all methods), peeling, rolling, burnishing	Properties
Product Berucut XC 2005 gutes Spülverhalten schaumarm Schleifen Honen chlorfrei Werkzeugherstellung Gutes Rückstandsverhalten	Materials to be processedCarbide, Cast iron steel, Stainless steel, Steel, Titanium	Process/ApplicationsGrinding, honing, engraving, tool manufacturing, mould construction, die manufacturing	Properties
Product Berucut XC 2105 lange Werkzeugstandzeiten Schleifen Honen chlorfrei Automobilindustrie	Materials to be processedCast iron materials, steel, nonferrous metals	Process/ApplicationsHoning, grinding, finishing	Properties
Product Berucut XC 1010 Schleifen Bohren Fräsen Drehen Automobilindustrie Korrosionsschutz	Materials to be processedSteel, stainless steel	Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding	Properties
Product Berucut XC 1122 hohe Belastung gutes Spülverhalten lange Werkzeugstandzeiten Schleifen Fräsen Drehen chlorfrei Automobilindustrie	Materials to be processedNon-ferrous metals, Stainless steel, Steel, Titanium	Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding	Properties
Product Berucut XC 4122 Automobilindustrie Tiefbohren Räumen Werkzeugherstellung Bohren gutes Spülverhalten Korrosionsschutz Gutes Rückstandsverhalten lange Werkzeugstandzeiten	Materials to be processedAluminum, Copper based materials, Nickel based material, Stainless steel, Steel	Process/ApplicationsDeep drilling, peeling, rolling, burnishing, broaching, thread milling	Properties
Product Berucut XC 2007 gutes Spülverhalten schaumarm Schleifen Honen chlorfrei Werkzeugherstellung Gutes Rückstandsverhalten	Materials to be processedCarbide, Cast iron steel, Stainless steel, Steel, Titanium	Process/ApplicationsHoning, grinding, engraving	Properties
Product Berucut XC 1022 Schleifen Tiefbohren Korrosionsschutz	Materials to be processedCast iron, Steel	Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, tooth flank grinding	Properties
Product Berucut XC 1110 gutes Spülverhalten schaumarm Arbeitsplatzschutz Schleifen Drehen chlorfrei Gutes Rückstandsverhalten	Materials to be processedCast iron steel, Steel	Process/ApplicationsGrinding, simple metal cutting	Properties
Product Berucut XC 5022 Räumen Fräsen lange Werkzeugstandzeiten	Materials to be processedStainless steel, Steel	Process/ApplicationsVertical broaching, sawing, thread milling, cold massive forming	Properties
Product Berucut XC 1015 hohe Belastung gutes Spülverhalten schaumarm Medizintechnik lange Werkzeugstandzeiten Drehen Tiefbohren Luftfahrtindustrie	Materials to be processedNon-ferrous metals, Stainless steel, Steel, Titanium, Chrome and cobalt alloys	Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding	Properties
Product Berucut XC 1115 hohe Belastung gutes Spülverhalten schaumarm Medizintechnik lange Werkzeugstandzeiten Fräsen Tiefbohren Luftfahrtindustrie	Materials to be processedNon-ferrous metals, Stainless steel, Steel, Titanium	Process/ApplicationsTurning, drilling, milling, grinding, deep drilling, thread milling, tooth flank grinding	Properties
Product Berucut RMO 822-8 Sägen Schmieden (Massivumformung) Räumen Korrosionsschutz	Materials to be processedSteel, stainless steel	Process/ApplicationsVertical broaching, sawing, thread milling, cold massive forming	Properties
5.3.2 - Broaching oils
Product Berucut RMO 244 Räumen Fräsen lange Werkzeugstandzeiten	Materials to be processedStainless steel, Steel	Process/ApplicationsVertical broaching, sawing, thread milling, cold massive forming	Properties
Product Berucut RMO TC 18 Package lange Werkzeugstandzeiten Sägen Räumen	Materials to be processedStainless steel, Steel	Process/ApplicationsVertical broaching (ball tracks)	Properties
Product Berucut RMO 35 ZF lange Werkzeugstandzeiten Räumen gutes Spülverhalten	Materials to be processedStainless steel, Steel	Process/ApplicationsTwist broaching (gears), internal broaching, external broaching, sawing, thread milling	Properties
5.3.3 - Deep drilling oils
Product Berucut TBO 315 lange Werkzeugstandzeiten Tiefbohren Räumen	Materials to be processedStainless steel, Steel	Process/ApplicationsDeep drilling (all methods), peeling, rolling, burnishing	Properties
Product Berucut TBO 422 gutes Spülverhalten lange Werkzeugstandzeiten Bohren Tiefbohren Räumen Werkzeugherstellung Korrosionsschutz Gutes Rückstandsverhalten	Materials to be processedAluminum, Copper based materials, Nickelbase material, Stainless steel, Steel	Process/ApplicationsDeep drilling, peeling, rolling, burnishing, broaching, thread milling	Properties
Product Berucut TBO 315 ZF Tiefbohren gutes Spülverhalten lange Werkzeugstandzeiten Korrosionsschutz	Materials to be processedSteel	Process/ApplicationsDeep drilling (all methods), peeling, rolling, burnishing	Properties
5.3.4 - Minimum quantity lubricants
Product Berucut MQL-E 32 Fräsen Fräsen Drehen Minimalmengenschmierung chlorfrei Stanzen Biegen	Materials to be processedAluminium alloys, Nonferrous metals, Stainless steel, Steel alloys	Process/ApplicationsTurning, milling, drilling, reaming, thread cutting, sawing, punching, bending, rolling	Properties
Product Berucut SCO 446 ECO Bohren Fräsen Drehen Minimalmengenschmierung	Materials to be processedAluminum, Non-ferrous metals, Stainless steel, Steel	Process/ApplicationsTurning, milling, deep drilling, sawing, rolling, thread milling, tooth flank grinding	Properties
Product Berucut SCO 35 PC Kunststoff geeignet Bohren Fräsen Drehen Minimalmengenschmierung chlorfrei Biegen	Materials to be processedAluminum, Nonferrous metals, Stainless steel, Steel	Process/ApplicationsTurning, milling, drilling, reaming, thread cutting, sawing, punching, bending, rolling	Properties
Product Berucut MQL-E 30 Bohren Fräsen Drehen Minimalmengenschmierung chlorfrei Stanzen Biegen	Materials to be processedAluminum, Copper alloys, Steel	Process/ApplicationsMedium to demanding metal cutting operations	Properties
Product Berucut MQL-A 16